The PLC Automatic High Density Hydraulic Scrap Metal Baler Machine represents the next generation of metal waste processing equipment, engineered for recycling facilities that demand maximum throughput with minimal operator intervention. This 250-ton hydraulic baling press integrates an advanced programmable logic controller (PLC) system that automates the entire baling cycle from material feeding to finished bale ejection, significantly reducing labor costs and operational complexity. Designed to compress various ferrous and non-ferrous metal scraps into uniform high-density bales, this machine delivers consistent bale quality ideal for downstream smelting and transportation. With CE certification ensuring full compliance with European safety and quality standards, this hydraulic baler is ready for deployment in demanding industrial environments worldwide. The robust welded frame construction using Q345B high-strength structural steel ensures decades of reliable service even under continuous three-shift operation in harsh scrap yard conditions.
Key Features
- PLC Automatic Control System: Fully programmable logic controller with touchscreen HMI interface enables one-button automatic baling cycles, real-time pressure monitoring, fault diagnostics, and cycle count tracking without constant operator supervision.
- 250-Ton Hydraulic Compression Force: High-capacity main cylinder delivers 250 tons of pressing force, achieving bale densities up to 2.5 tons per cubic meter, maximizing container loading efficiency and reducing transport costs.
- High Density Bale Output: Optimized compression chamber geometry and sequential pressing stages produce uniform rectangular bales with consistent dimensions, ensuring stackability and efficient downstream handling.
- CE Certified Safety Compliance: Full CE certification covering electrical safety, hydraulic system integrity, emergency stop circuits, and protective guarding, meeting EU Machinery Directive requirements for worry-free international trade.
- Energy-Efficient Hydraulic Drive: Variable displacement pump with load-sensing technology reduces power consumption during idle and low-load phases, cutting overall energy usage by up to 30% compared to conventional fixed-displacement systems.
- Versatile Material Processing: Effectively compresses steel shavings, aluminum scrap, copper turnings, stainless steel waste, and mixed light-gauge metals into market-ready bales suitable for foundries and smelters.
Technical Specifications
| Parameter | Specification |
|---|
| Model | Y81T-250 |
| Main Cylinder Force | 250 Ton |
| Press Box Size (L × W × H) | 2000 × 1750 × 1000 mm |
| Bale Section Size (W × H) | 500 × 500 mm |
| Bale Weight (Steel) | 250 – 450 kg |
| Motor Power | 60 kW (3-phase, 380V/50Hz customizable) |
| Control System | PLC with 7-inch color touchscreen HMI |
| Cycle Time | 90 – 120 seconds per bale |
| Hydraulic Working Pressure | 25 MPa |
| Machine Weight | Approx. 18,500 kg |
| Overall Dimensions (L × W × H) | 5200 × 3500 × 2800 mm |
| Oil Tank Capacity | 1,200 L |
| Certification | CE, SGS |
Applications
This PLC automatic hydraulic baler is purpose-built for medium to large-scale metal recycling operations, including scrap metal processing yards, steel mill auxiliary facilities, aluminum smelting plants, and automotive dismantling centers. It excels at processing mixed light-gauge sheet metal, stamping scrap, turnings, and shavings from machining operations. The high-density bales produced are ideal for electric arc furnace (EAF) charging, induction furnace feeding, and export shipping containers where maximizing payload per container directly impacts profitability. The PLC automation also makes it suitable for operations running multiple shifts with varying operator skill levels, as the standardized program eliminates inconsistency in bale quality while providing detailed production logs for operational analysis and efficiency optimization.
Packaging & Quality Assurance
Each machine is shipped in reinforced seaworthy wooden crates with vacuum-sealed anti-rust protection on all exposed metal surfaces. Hydraulic components are individually wrapped and secured within the main crate. We provide comprehensive installation drawings, operation manuals in English, and a standard spare parts kit including seal rings, filter elements, and electrical spares. Every machine undergoes a full-load factory acceptance test before dispatch, with video documentation available upon request. Our 12-month warranty covers all manufacturing defects, and our global service network provides remote diagnostics support with spare parts dispatched within 48 hours. On-site installation and commissioning services are available at additional cost for customers requiring hands-on setup assistance.
